Melting Vacuum Furnace for High-Temperature Alloys, Nickel-based Alloys, and Precision Casting
Brother Furnace's melting vacuum furnace utilizes advanced mid-frequency
induction heating technology and a highly efficient vacuum system to melt metals
in a very low vacuum environment precisely. This equipment is widely used in the
development and production of high-temperature alloys, precision alloys,
nickel-based alloys, specialty steels, reactive metals, magnetic materials, etc.
It is also very suitable for vacuum precision casting of small parts.
Medium Frequency Induction Melting Vacuum Furnace
Why Choose Melting Vacuum Furnaces:
High Vacuum Technology
Brother Furnace's melting vacuum furnace adopts an IGBT or KGPS medium frequency power supply system with a vacuum unit, which can ensure a stable temperature inside the furnace up to 2300°C. It is suitable for melting refractory metals such as high-temperature alloys and special steels. The ultimate vacuum can reach 6x10^-3 Pa, which effectively reduces oxidation and maintains the high purity of the metal.
Efficient Charging System
Brother Furnace equips the melting vacuum furnace with an alloy doser. The dozer's handwheel allows you to easily charge the metal liquid. We also provide customers with a secondary dosing system that can realize continuous dosing under a vacuum environment, especially suitable for mass production and high-precision applications.
Intelligent operation interface
The machine is equipped with Brother Furnace's self-developed operating system, which is easy to
operate and supports real-time monitoring and adjusting of temperature, vacuum,
and other key parameters during the melting process to ensure that each step is
carried out under optimal conditions.
( Do not worry about not know how to operate, Brother Furnace will provide you with detailed instructions and operation training )
Observation Window Design
The high-temperature vacuum melting furnace is equipped with an observation window on the furnace cover, which is convenient for users to observe the working situation inside the furnace and ensure the transparency and safety of the melting process. The observation window is equipped with a shield to effectively prevent contamination by metal vapor deposition.
Technical Parameter:
Model | Loading Capacity(kg) | Rated Frequency（Hz） | Rated Power（kW） | Ultimate Vacuum(Pa) |
|---|---|---|---|---|
BR-RLL-10 | 10 | 3000 | 60 | 6x10-3 |
BR-RLL-25 | 25 | 2500 | 120 | 6x10-3 |
BR-RLL-50 | 50 | 2000 | 160 | 6x10-3 |
BR-RLL-100 | 100 | 2000 | 200 | 6x10-3 |
BR-RLL-200 | 200 | 1000 | 200 | 6x10-3 |
BR-RLL-300 | 300 | 800 | 250 | 6x10-3 |
BR-RLL-500 | 500 | 800 | 350 | 6x10-3 |
BR-RLL-1000 | 1000 | 800 | 400 | 6x10-3 |
(Brother Furnace also offers customized services)
Application
1. High Temperature Alloys
Brother Furnace's vacuum induction melting furnace, with its high-temperature melting capacity of 2300°C, effectively avoids oxidation, decarburization, and the introduction of impurities that can occur during the melting process of high-temperature alloys in a vacuum environment.
The use of vacuum heating not only reduces the oxygen content of the alloy, but also maintains the original composition of the metal and ensures that the alloy has excellent thermal strength, oxidation, and corrosion resistance, which greatly improves the long-term reliability and performance of the high-temperature alloy.
2. Precise Alloy
Precision alloys require very high dimensional accuracy and material purity. A vacuum induction melting furnace can precisely control the temperature and atmosphere in a high vacuum environment to ensure the high purity and consistency of precision alloys, which is especially suitable for the production of precision alloy materials with extremely high requirements for electrical conductivity, high-temperature resistance, and corrosion resistance.
3. Nickel-based alloys and specialty steels
Nickel-based alloys and specialty steels have stringent requirements for high strength, corrosion and oxidation resistance, etc. Brother Furnace's vacuum melting furnaces can melt these metals with precision, enabling nickel-based alloys and specialty steels to maintain better mechanical properties, corrosion resistance, and oxidation resistance at high temperatures.
 |  |
|---|
4. Reactive metals
Reactive metals (e.g. titanium alloys, aluminum alloys, beryllium alloys) are susceptible to oxidation and the formation of impurities due to their high reactivity in air, and therefore require a controlled environment during the melting process. The induction vacuum melting furnaces prevent oxidation of the metals through the use of a vacuum environment, which ensures the purity and structural integrity of the material during the melting process.
5. Magnetic Materials
Magnetic materials (e.g. rare earth permanent magnets, ferrite materials) are widely used in motors, sensors, communication equipment, etc., and require high permeability and stable magnetic properties.
Vacuum induction melting furnaces can precisely adjust the melting process by controlling the vacuum environment and temperature to avoid oxidation and magnetic degradation of magnetic materials at high temperatures, and to ensure that the final materials have stable and excellent magnetic properties.
Brother Furnace: A Professional Manufacturer of Melting Vacuum Furnace
Brother Furnace is committed to providing customers with the most advanced melting vacuum furnace solutions, whether it is in high-temperature alloy melting, precision casting, or high-purity treatment of metals, we can provide you with accurate, reliable, and energy-saving equipment, to help you stand out in the fierce competition in the market.
Want to get more information about melting vacuum furnaces? Welcome to contact us.
